Facilities
and operation
Waste sorting facilities
receive waste from collectors and process this waste in a number of stages. The
result is one or more clean material fractions for recycling or further
sorting, and a residual component for disposal – typically incineration or
land filling.
The configuration of sorting
facilities varies from simple manual sorting lines to complex, automated
multi-process sorting lines. The sorting process lies at the core of the waste
sorting plant, but is supported by a number of pre-input and post-output
ancillary processes that enable the smooth running of the facility.
Positive
vs. negative sorting
There are two different
conceptual approaches to sorting waste: positive sorting and negative sorting.
Positive sorting focuses on identifying and removing a desired fraction from
the input waste stream (i.e. eddy current which targets specifically
non-ferrous materials). Negative sorting focuses instead on identifying and
removing a non-desired fraction (i.e. eliminating plastic bottles without the
specific polymer properties required). Generally speaking, positive sorting
results in a high-quality material product, but at the cost of efficiency,
whilst negative sorting tends to be more efficient, although at the cost of
quality of the obtained materials.
In practice, waste sorting plants may use both approaches – for
example, the manual removal of contamination from the waste at the start of the
sorting line (negative sorting) followed by automated removal of material
fractions (positive sorting), then another round of manual sorting at the end
of the line to remove any residual contaminants (negative sorting) to ensure
quality.
Manual
versus automatic sorting
There are two technical approaches to sorting waste into
individual material streams: manual sorting and automated/mechanical sorting.
Configuration of the sorting line is highly dependent upon the incoming waste
stream, the purpose of the plant and the market it operates in. In advanced economies,
the market structure supports and demands sophisticated technology-based
sorting solutions. In emerging economies, lower tech solutions may suffice and
are more realistic given labor costs and maintenance programs.